Brakes

Wilwood, CNC, Tilton; 'just' to stop a car.

Front Discs and Calipers

Picture-Front Hub Pictured left is the cross-drilled disc and Wilwood 2-spot caliper the Rodeo runs on the front-end.

Note that the cross-drilled holes overlap (around the circumference of the disc) and no part of the pad runs only on the solid disc, allowing for even pad wear.  Cross-drilling allows for rapid disc cooling and also for the removal of gas build-up from the friction material (very much like the tread on a tyre displacing water whilst running on a wet road).  Slotted discs provide a similar ability to disperse gas, however their cooling ability is similar to a solid-faced disc.

Note the scallops of metal removed from the disc, between the mounting bolts, to lower the overall weight.  Cross-drilling also assists to remove weight.

A. Steel-braided brake line, B. Cross-drilled disc (with scratch), C. Wired disc mounting bolts, D. Wilwood 2-spot caliper, E. Suspension limit strap, F. Shock piston.


Rear Discs and Calipers

Picture-Rear Hub Pictured left is the ventilated disc and CNC (Series 627) 4-spot caliper the Rodeo runs on the rear-end.

The disc and caliper are both fairly old designs.  Newer discs use better forging technologies to lower the overall weight of the disc, whilst simultaneously increasing their strength and cooling capacity (e.g. the 'stalactite/stalagmite' designs used in some rotors).  Similarly, the latest calipers have varying piston diameters to offset wear due to varying temperatures across the pads (ie. the trailing edge of any pad is hotter than the leading edge, therefore a smaller piston is utilised on the trailing edge to reduce pressure/wear at this location, relative to the leading edge).

A. Steel-braided brake line, B. Ventilated disc, D. CNC 4-spot caliper, E. Suspension limit strap, F. Shock piston.


Brake Bias Bar

Picture-Brake Bias Bar The brake bias bar is used to adjust the overall front/rear brake bias.  The theory works by moving the pivot point on the bias bar (A) backwards and forwards inside the brake pedal assembly (D).  This changes the split of total leverage being applied by the pedal assembly to each master cylinder and hence the braking pressures front-to-rear.  Moving the pivot towards a particular master cylinder will apply more force to that cylinder and less to the other.  The car also contains a line-locker and a staged pressure adjuster, both of which operate on the front wheels.

So,braking force is dictated by the bias bar position, the respective master cylinder bore sizes, the caliper piston sizes (and the number of pistons), the brake disc diameters, the brake pad material and temperature it's running at, the tyre footprint sizes, the road/track surface, and obviously how hard you push the pedal.


Picture-Front Caliper (click to enlarge) Picture-Rear Caliper (click to enlarge) Picture-Rear Brake & Hub (click to enlarge) Picture-Brake Master Cylinders (click to enlarge) Picture-Brake Bias Lever (click to enlarge)

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